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all (29) maximizing uptime (18) optimizing tool life (14) choosing a sawing machine (11) costs & benefits (11) automating a process (6) sawing different materials (6) FAQ (4) other (2)
Posted by Christian Mayrhofer
When operating a high production circular carbide saw quite a bit of process information from the cut chips on the shop floor can be gathered. One fact which is not intuitive if one has never thought about it is the change of the chip thickness. When measuring the chip thickness with a caliper the value is usually higher than the set chip load per tooth! …
Posted by Willy Goellner
Posted by Willy Goellner
Here are four ways to help reduce the damaging effects of vibration in your sawing processes.
Posted by Willy Goellner
If machine is rigid enough to avoid breakage, the price is reasonable, and the production cost (tool life) acceptable, the lighter standard saws will dominate in quantities compared to heavier vertical or horizontal saws.
Posted by Willy Goellner
Your floor space and layout, budget, and customer needs will determine if a carbide slide saw or carbide pivot saw is best for your machine shop operations.
Posted by Chris Rindels
There is a lot to consider when selecting the right length measurement system for your application. It is a matter of discrimination on how accurate your measuring needs to be and the costs benefit of each method that is available.
Posted by Willy Goellner
Investing in the right material handling system for your sawing application can improve safety and productivity of your overall sawing processes.
Posted by Willy Goellner
Carbide-tipped blades increase tool life, provide faster cutting rates, and decrease production costs
Posted by Willy Goellner
Vibration analysis for carbide sawing machines is crucial for auditing blade health and quality cuts.
Posted by Crystal Meyer
The manufacturing process for rail production involves several steps to ensure the rail's durability and resistance to cracking.
Posted by Willy Goellner
Carbide-tipped circular saw blades are offered in three versions with different cost structures.
Updated September 2019
Heavy material infeed systems in production sawing systems are often over-engineered in an attempt to avoid severe damage from dropped loads. The downfall? The potential for significant cost increases.
Posted by Willy Goellner
The carbide tips of a circular saw blade crack under extreme temperature changes, demonstrating why a flush coolant system won’t work on carbide cold saws.
Posted by Willy Goellner
Circular carbide saw machines and band saw machines both have their place on a shop floor. Your needs and overall goals will determine if a circular saw machine or a band saw machine is best for your operation.
Posted by Chris Rindels
Combination machines with material handling streamlines rail sawing and drilling processes -- providing more throughput, increased quality and efficiency, and improved viability.
Posted by Willy Goellner
Minimum Quantity Lubrication (MQL) is used in cold sawing to prevent heat build-up through friction reduction to keep both the material and the blade cool during the sawing process.
Posted by Willy Goellner
Circular cold saws allow both the material and blade to remain cool during the sawing process by transferring the generated heat to the chips.
Posted by Willy Goellner
When you have to cut a lot of alloy steel, cutting speed is an obvious issue - but are you getting the saw for a good price? We'll explain how shock load and operator error can affect the total cost of your carbide billet saw.